ProductsConverting machinesGrafotronic DCL2 Fully Modular Converting Line

Grafotronic DCL²
Fully Modular Converting Line

DCL2

Highlights

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100% modular converting line

The DCL² is a future safe converting line. You can add a new module in 8 hours any time in the future. The machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance and to cut downtime to a minimum.

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Highlights

Most versatile solution on the market

100% modular
Upgrade on site with any module in just 8 hours
All our future innovations are available for existing customers
The most comprehensive portfolio of modules
Innovative, automation features for non-stop production

SPECIALITY MODULES and NON-stop production features

NON-STOP PRODUCTION FEATURES:

Non-stop buffer for continuous run
Semi-automatic turret
AUTOCUT automatic cut at end of roll and start of new cycle

SCI-FI KNIVES:

Fastest set up in the industry
1,5 second / knife
Up to 15 knives across the web
Min slitting width: 15 mm

AUTOMATIC DIE LOADING:

Quick and easy change of flexible dies
Easy to operate with step by step guide on operator panel
Time saving, user friendly solution
Flexible die change in 30 seconds

AVAILABLE MODULES

Unwind module:

Unwind 31.5″ / 39.5″ with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:

Flexo printing module rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials
Lamination systems

Die cutting modules:

Rotary die cutting with servo register systems
Grafotronic Q-LOAD Quick Loading system for magnetic cylinders Slide in / out in seconds
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Adaptation of Standard die head to accept other tooling libraries
Servo driven Sheeter with conveyor table

Slitting system:

Shear cut slitting system
The revolutionary SCI-FI KNIVES automatic knife positioning system.
Set up time: 1.5 sec / knife
Min slitting width: 0.6″
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:

Servo driven rewind module for rolls up to 2 x 23.5”
Semi-automatic turret rewinder
AUTOCUT automatic web cutting and start of new cycle
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×14″

Rewind shafts:

Q-SHAFT – quick, easy and hassle free change the shaft

Technical specificationS

Max. web widths: 14″ / 18″ / 22″ / 26″ / 29.5″
Max. speed rotary: up to 722 ft/min
Max. unwind roll diameter: 39.5″
Unwind shaft size: 3″
Flexo modules available: Full rotary
Max. printing width: 14″ / 18″ / 22″ / 26″ / 29.5″
Ink drying: UV / IR / Hot Air Dryer system
Die cutting modules available: Full rotary
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Max. rewind roll diameter on 1 shaft: 31,5″
Max. rewind roll diameter on 2 shafts: 2 x 23,5″
Rewind shaft size: 1″ – 6″
Drive: Servo